• SYSTEMS AUTOMATION & MANAGEMENT PTY LTD.

SETTING NEW STANDARDS IN AUTOMATION & INDUSTRIAL IT

PRODUCTS

OVERVIEW

SAM provides state of the art process automation and motion control solutions designed to increase productivity of manufacturers, utility and diverse organizations operating in today's highly competitive business environment.

SAM products are developed using the latest technologies in order to meet our client's requirements.

SAM is an approved systems integrator for Emerson/GE, Rockwell, Schneider and Siemens and has four basic business philosophies:

  • We select products from the top 3 / 4 world suppliers.
  • We offer our own developed products for niche solutions.
  • Quality in both products and service delivery by SAM is vitally important.
  • SAM is committed to long term relationships with their clients, suppliers.
  • Subcontractors and employees.
  • Most clients are "Blue Chip" companies that demand very high standards.

Software & Hardware

SAM Products

VA Historian

Visual Automation

VA Historian is a process data historian capable of storing vast data volumes generated from today’s industrial facilities. It easily retrieves and securely delivers information to desktop or mobile devices, enabling organizations to analyse processes at any time.


Summary

VA Historian combines the ability to store ultra high-speed logic analyser data sources with traditional high-speed data acquisition from industrial systems. It features a time-series database incorporating a traditional relational database engine, facilitating access to plant data using open database standards. With advanced data storage and compression techniques, data history is accurately represented for any time period with extremely fast data access, including multi-year aggregated data.

Business Value

A continuous and accurate operational history provides a foundation for faster troubleshooting and easier discovery of high-value process improvement opportunities. High availability clusters ensure the continuous retention of valuable data for the plant's lifespan. Comprehensive reporting and data analysis options enable insights into your process, alarm, and event data for more informed decisions.

Data Integrity

The data collection process combines multiple data sources from disparate systems, including standard protocols such as OPC UA, OPC DA, MQTT, and proprietary protocols to classic SIEMENS or ABB DCS. Low bandwidth remote facilities have an optimized network protocol with store and forward capability to cover communication unreliability. By default, all incoming data is timestamped at the source with a common time synchronization method.

Data can be out of temporal sequence between distributed data sources and is continuously stored in a coherent time domain. Each data point has a value and quality association, which is evaluated during the processing and querying of the data set.

Continuity

The VA Historian is capable of monitoring and archiving critical infrastructure data without any downtime. Typically, systems run 24/7 for years and have a modular software architecture that prioritizes the storage of data in case of any failure.

A clustered network data storage capability increases resilience to storage media failure by replicating the storage. Decentralized store-and-forward data collectors bridge unreliable networks with buffering of data even for extended periods.

Performance

To achieve the capability of incorporating ultra high-speed logic analyser waveforms with a 1-nanosecond time resolution and traditional high-speed data at a 1-millisecond resolution, a decentralized data collector concept is used. This facilitates the off-loading of specific data source protocols and optimizes the network traffic to the VA Historian. Data collectors may be physical or virtualized components with Linux or Windows operating systems.

To achieve a responsive experience for VA clients, a hybrid memory and persistent storage architecture is used. VA clients achieve real-time data monitoring capability with minimal latency. The data storage footprint is a fraction of what traditional relational databases require and is optimized for data fidelity and data access speed, facilitating upstream data analytics applications.

With ultra high-speed data storage capabilities, transient data from specialized hardware can be analysed together with high-volume process data.

A typical scenario involves the continuous monitoring of a group of inputs at an oversampling rate, which have triggers for predefined criteria. At the trigger point, data from a predefined period before and after the trigger is stored with the highest sampling rate possible as transient data. Outside the trigger point, data is stored at a nominal aggregated rate for long-term storage.

Scalability

Each individual VA Historian system supports up to 1 million tags which is sufficient for many complex on-premise sites. For enterprise fleet solutions it is possible to consolidate cross site access to full resolution data or a hybrid cloud solution with reduced or aggregated data.

The core historian database is truly multi-platform with support for Windows and Linux on Intel x64 or ARM64 processors. Using multi-core ARM processors, it is possible to utilise cost effective platforms for compact historian systems while clustering increases data storage resilience and improves throughput

Data Visualisation and Reporting

Using the data is just as important as storing it. For this purpose, the VA View desktop client and VA Web client provide data trends and reports. Graphical representation of process screens and dashboards allows critical information or KPIs to be available in a simple web interface...

Advanced data retrieval capabilities provide fast and concise result sets for reporting or viewing.

For more info please download our brochure.


SIMATIC® S5 to SIMATIC® S7

Modular CPU

High Performance CPU for the Simatic® S5. With TCP/IP interface.

A risk-free solution to Siemens S5 PLC replacement using our new S57 processor. 


Features

  • Applicable in automation systems of 115U, 135U/155U and 150U of the Simatic S5
  • Compatible with CPU 416 with RS 7 Software
  • Compatible with CPU 945 (941, 942, 943, 944) or CPU 948 (946/947, 928) with RS 5 Software
  • Synchronous mode: Simatic® S7 and Simatic® S5 Program run concurrently (Particularly suitable for extensions of present plants)
  • IT function (Email Client, Webserver, FTP)
  • Upgrade your Simatic® S5 PLC to an Simatic® S7 PLC in a Flash

Advantages

  • Step 5 blocks that can only be ported to Simatic® S7 with high complexity, remain in Step 5 and are called from the Step 7 operating system.
  • Access to external periphery, where blocks are only available in Step 5.
  • Existing Simatic® S5 hardware andSimatic S5 programs can be integrated into systems, that do not support Simatic® S5 components (e.g. Simatic® PCS7).
  • Time-consuming and cost-intensive converting of programs is not applicable.

Typical Application

Simatic® S5 program and Simatic® S7 program run simultaneously

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  • Hardware remains constant (exception: CPUs).
  • Simatic® S5 Program remains constant.
  • Simatic® S7 Program and Simatic® S5 Program run concurrently.
  • Time-saving, cost-effective.

EMDAS

Energy Management & Data Acquisition System

The EMDAS system is an acquisition and monitoring system for metered inputs from power generation plants. It has a complete measurement and storage environment. It's reporting facilities include hourly, daily and ad-hoc reports generated by the users.


Executive Summary

A power utility company needs to accurately measure the power produced and used by their power stations on a 24/7 basis. The EMDAS (Energy Metering and Data Acquisition System) has been developed as a standard for ESKOM since 1995. The EMDAS system is continuously redeveloped using the latest technology available.

Based on our knowledge and experience in system integration of EMDAS Metering Schemes and a vast number of third party products/applications, we have the ability to seamlessly engineer and commission the control system as per the end user’s specifications.

Scope & Supply

The control solution offered consists of the following:

  • EMDAS metering scheme for the collection of the Active and Reactive Energy from the Energy Meters by pulse counting on legacy systems or reading data directly from networked Energy Meters.
  • Real time storage of input signal data for projection of hourly Energy data.
  • Hourly storage of input signal data for historical storage.
  • User defined signal calculation (e.g. summation, subtraction, multiplication, square root extraction, etc) can be used for group totals & energy losses etc.)
  • Comparison between Main and Check Meters with Alarm logging
  • Scheduled FTP transfer of Power Station Energy to National Control Centre.
  • Web based user interface for accessing energy data reports.
  • Audit logging of all signal or configuration changes made.
  • User Access level control.

Overview

Standard EMDAS metering Panel consisting of duel independent EMDAS systems. Pulse counting input modules expandable to accommodate site specific energy pulses requirements. Software pulse filtering and de-bounce to count the 80ms energy pulses Digital output module used for system cross checking and Alarm generation to station DCS.

All pulse data is stored within the EMDAS PLC controller card with 24hr rollover registers for hourly energy data backup that can be reloaded in case of communication failure – operating completely independently from the PC data server.

Networked DLMS and Modbus communication directly to the Energy meters allows for the retrieval of energy data as stored by modern meters. The Dot Net based EMDAS server software running on the PC continuously monitors energy data on the controller storing current and hourly values into the Microsoft SQL database. Automated FTP file transfer of hourly values is generated and transmitted on the ESKOM LAN to the National Control server.

Automated data verification by software and hardware hand-shaking and data comparison between the two EMDAS systems continually verifies data and System integrity between Main and Check energy meters and EMDAS 1 and 2 data generating System. Audit and Alarm data logs into the SQL server database. Hard-wired alarms are provided to the DCS / Station SCADA.

Typical Application

Hourly and Daily Energy reports can be viewed and printed. Data storage is only limited by hard disk space and is therefore basically unlimited.

Hard wiring of the input Energy pulses is based on a centralized EMDAS connection to metering panels by UVG cables.

Remote users gain access to the EMDAS Web server via the ESKOM LAN.

To learn more please download our EMDAS brochure...


inet SICOMP SI-131

SICOMP M Interface replacement cards

The iNET SI-131 interface facilitates the migration of a SICOMP M system to a modern standard platform. Based on the retention of existing I/O hardware it is possible to make the transition in phases. A passive phase with parallel operation and an active phase where the SICOMP is removed.


BENEFITS

  • Data connectivity - Limited connectivity with the outside world is replaced by the iNET’s Ethernet capability with TCP/IP compatibility.
  • Faster acquisition - SICOMP M based process computer have limitations on the scan time of I/O’s. The iNET interface has powerful processors on board to off-load acquisition and control locally.
  • Integrated solution – Inserts directly into the PEF7 Racks with no external power supplies required.
  • Phased transition – can run in parallel with existing SICOMP and take control once proven.

SYSTEMS AUTOMATION & MANAGEMENT

AGENCIES

SÉCHERON HASLER GROUP

Innovating electrical and electronic safety components and solutions for railway, renewable energy, DC grid, and other high-power industrial systems for more than a century...

PROFICHIP®

Profichip produce a range of PROFIBUS® ASIC's (VPC3+C, MPI12x, VPCLS2 used for PROFIBUS®-DP communication) and components. SAM distributes PROFIBUS® connectors EasyConn. The connector has been designed especially for use in PROFIBUS® systems...

Unis Group

Supplier and repairer of legacy DRIVES, DSC, HMI, PLC & Electronic control boards from most major manufacturers.
visit unisgroup to learn more about their services...

SAM's Trusted

Suppliers

SAM engineer complete automation and MES solutions using products from the following suppliers: